Mill Monitoring System SPIDERweb

The ability to monitor intelligently increases economic viability in spinning
  1. Modular system for the spinning process
  2. Increase in efficiency and reduction in costs
  3. Quality assurance

Product details

SPIDERweb is the only mill monitoring system that captures, displays and assists in the analysis of all of the relevant data, right from spinning preparation up to all four end spinning systems. Intelligent modules enable quick decisions to be made and measures to be prioritized.

Plant utilization is improved, quality levels and productivity are increased, energy consumption is reduced and the yield of raw material is optimized. New modules are constantly developed and can be integrated easily.

Economy

A competent system for the entire spinning mill line reduces complexity, detects connections between process stages and increases productivity.  Simple, configurable data analysis enables the right measures to be initiated with short reaction times. This increases efficiency and reduces costs. 

Data comparisons over long periods of time and across the entire spinning process reveal factors that influence success. This enables targeted corrective measures to be taken.

Quality

End-to-end online monitoring means fewer routine laboratory tests. This reduces the cost of indispensable quality assurance while simultaneously improving it. SPIDERweb monitors the quality online and reliably detects exceptions. Quick intervention improves the quality level and consistency of the yarn.
 

Flexibility

It is very easy to individually select the relevant facts which should be shown in a report. SPIDERweb grows with the plant. It provides the opportunity to integrate both old and new generations of machines into the system.

Thanks to SPIDERweb’s modular design, functions can be tailored to individual requirements. New modules are constantly developed and can be integrated easily.

Alert and Cockpit Module

To be able to monitor the performance of a spinning mill 24/7 from anywhere, Rieter offers for smartphones the Alert and Cockpit Module. This app provides the key figures for production, quality and energy in real time. Rieter customers can respond quickly in critical cases, thus avoiding expensive downtimes.

Specification Modules

Intelligent modules enable quick decisions to be made and measures to be prioritized. Plant utilization is improved, quality levels and productivity are increased, energy consumption is reduced and the yield of raw material is optimized. Planned modules ensure the future expansion of the investment.

DESCRIPTION OF MODULES

SPIDERweb

The basic module for data capture, information and analysis. Foundation for further hardware and software modules.

Client module

Flexible access to SPIDERweb data. Access to several Windows-based PCs and tablets is possible.

Alert and Cockpit-module

Alert: Mobile short information on exceeded alarm limits accelerates debugging.

Cockpit: Mobile report of the most important spinning mill data for rapid analysis from any location.

WallBoard

Hardware for displaying the most important production data. Data directly available in the spinning mill to increase self-regulation and shorten walking distances.

Climate module

Monitoring of temperature and humidity in the spinning mill to support analyses.

Energy module

Display of energy consumption per quantity of yarn, time period or machine as the basis for consumption optimization or report obligations.

ISM

Individual spindle monitoring to increase the efficiency and quality of the ring and compact-spinning machines.

Assistant module

Assistant module: Expert systems for supporting analysis phases.

Spinners’ guide: Recommendations on spinning settings for every textile application of a yarn, to shorten design phases.

 

XS
SM
MD
LG
XLG