VARIOline

柔性开清理念 最优纤维准备
  1. 产量可达2 400千克/小时
  2. 节省原料达1%
  3. 节能 40%
立达VARIOline

VARIOline简介

VARIOline柔性开清理念,能实现效果最佳的纤维开清。这可确保最高的纱线质量水平。生产线产量达到2 400kg/h情况下,所有开清设备都具备良好的运行性能 。

与其他提供商的解决方案相比,VARIOline柔性开清流程可节能约40%。细小棉束、VARIOset功能,渐进式等开清工艺技术,可比其他开清系统节约1%的原料。

VARIOline布局,每小时产量为 2 400 公斤

VARIOline主要特点

立达UNImix B 76

经济性

生产线产量达到2 400kg/h情况下,所有VARIOline开清设备都具备良好的运行性能。细小棉束、渐进式开清、VARIOset灵活工艺设置等工艺技术大大提高原料利用率。与其它解决方案相比,VARIOline柔性开清开清线可节能约40%。

细小棉束,自动抓棉机UNIfloc A 12抓棉打手

质量

柔性开清是成就最佳纱线质量的关键。将原料开松成细小棉束,确保了后续工序高效开清和去除微尘。得益于独特的三点混棉工艺,纤维均匀混和。纱线质量确保长期稳定。

UNIcontrol / UNIblend A 81

灵活性

VARIOset功能一键设定,适应多种原料。几款标准机器、各类除杂和开松模块组合成各种清花流程,满足客户各种定制需求。工艺配置灵活,适应小批量生产,混开棉机(自动或人工喂棉)是小批量多品种的理想选择。

客户对VARIOline的评价

VARIOline ECOrized气流自动平衡系统让我们欣喜不已。它彻底改变了我们的运营,使其更加高效和环保,同时也为我们的员工营造了更好的工作环境。技术总监Alam Zeb Burki, Sapphire Textile Mills Ltd.

Frequently asked questions

What is the difference between VARIOline and VARIOline ECOrized?

Both systems share the same core concept of delivering high fiber quality, continuous material flow, and optimized cleaning. The key difference lies in energy efficiency:

VARIOline: The standard configuration already offers significant energy savings compared to conventional blowroom lines, thanks to intermittent waste extraction, energy-efficient drives and optimal blowroom line layout.

VARIOline ECOrized: This is the energy-optimized version of VARIOline. It focuses on reducing energy consumption for material transport by up to 30% through advanced air control, optimized ducting, and highly efficient fan systems. ECOrized maintains the same cleaning performance and production capacity while lowering operating costs and environmental impact.

How does VARIOline stand out compared to traditional blowroom systems?

Unlike traditional systems, VARIOline combines continuous material flow with intelligent air management and a streamlined machine layout. This reduces fiber stress and lowers energy consumption. In addition, the system’s advanced cleaning technology ensures maximum trash removal while preserving fiber length, resulting in improved yarn quality and reduced waste.

Which fibers can VARIOline process?

VARIOline is highly versatile and can process cotton, man-made fibers, and blends, including recycled materials. Its adaptable configuration makes it suitable for a wide range of fiber types and spinning applications, ensuring flexibility for mills producing diverse yarn qualities.

What production capacities can VARIOline achieve?

Depending on the chosen configuration and fiber type, VARIOline delivers production rates of up to 2 400 kg/h while maintaining consistent quality. Its high throughput capability supports large-scale operations without compromising cleaning efficiency or fiber integrity.

How flexible is the VARIOline system?

VARIOline features a modular design that allows mills to customize the line according to production goals, fiber types, and available space. Machines can be arranged to fit different layouts, and the system can be easily expanded or adapted to future requirements, making it a long-term investment for spinning mills.

下载

VARIOline – 宣传手册

麻纤维原料的纺纱加工宣传册封面

麻纤维原料的纺纱加工

由于世界人口的增长和生活水平的提高,纺织品消费不断增长。麻纤维等天然纤维成为最常用的纺织品生产原料(例如,涤纶和棉)的可持续替代选择。立达为在短纤纺纱工艺和后道纺纱工艺中生产麻纤维提供定制、经济的解决方案。

VARIOline成功故事

XS
SM
MD
LG
XLG