C 81简介
由于采用了人工智能技术,C 81是目前市场上有效工艺梳理面积最大的梳棉机。梳棉隔距控制功能确保了隔距在任何情况下都处于最佳距离,从而充分释放40根活性盖板的潜力。与市场上任何其它竞品相比,梳棉机C 81的生产能力提升高达40%,且生条质量优异。
独特的杂质水平监控功能,保证了杂质始终处于控制之下,优化了纤维输出。梳棉机进口和圈条节段中的传感器会实时监控原料质量。
不仅如此,C 81是目前市场上能效比最高的梳棉机,从而节约了宝贵的能源。

由于采用了人工智能技术,C 81是目前市场上有效工艺梳理面积最大的梳棉机。梳棉隔距控制功能确保了隔距在任何情况下都处于最佳距离,从而充分释放40根活性盖板的潜力。与市场上任何其它竞品相比,梳棉机C 81的生产能力提升高达40%,且生条质量优异。
独特的杂质水平监控功能,保证了杂质始终处于控制之下,优化了纤维输出。梳棉机进口和圈条节段中的传感器会实时监控原料质量。
不仅如此,C 81是目前市场上能效比最高的梳棉机,从而节约了宝贵的能源。

有效工艺梳理区最大化为产量提升高达40%奠定了坚实基础。
得益于高产下更少的梳棉机需求数量、高能效驱动以及优化的吸风系统,实现了极低的能耗。
创新的技术截面与盖板针布HYPERTOP、杂质水平监控相结合,使原料制成率提升高达2%。

卓越的生条质量归功于40根活性盖板以及可在所有条件下实现完美的调节梳棉隔距控制功能。
杂质水平监控可以进行实时杂质分析,从而使生条质量始终处于控制之下。
集成自动磨针系统(IGS)自动在线磨针,针布始终保持锋利。这延长了针布的使用寿命,确保生条恒定地保持在高质量水平。

当机器运行条件发生变化时,梳棉隔距控制功能会独立调整设置,来确保对梳理隔距的精准把控。
杂质水平监控能够进行实时杂质分析,极速实现机器优化,以达到目标质量水平。
预梳理区和后梳理区中的一体化Q-packages以及各种插件,使其能够快速轻松地适应新原料。

相比于改造前的老款其他品牌梳棉机,单台机器的台时产量增加了220%,生条CV值更低,成纱质量更高,吨纱能耗更低。张爱云女士 潜江市昌云纺织有限公司生产负责人
| 范围 | 范围/单位 |
|---|---|
| 机器长度 | 3 440 毫米 |
| 机器宽度 | 2 450 毫米 |
| 机器重量(配标准喂棉箱) | 9 200 千克 |
| 工作宽度 | 1 500 毫米 |
| 范围 | 范围/单位 |
|---|---|
| 原料 | 棉和化纤,长度可达65毫米 |
| 产量 | 达300千克/小时 |
| 生条定量 | 4 – 12千特克斯 |
| 棉层定量 | 550 – 900克/米 |
| 范围 | 范围/单位 |
|---|---|
| 装机功率** | 33.5 千瓦 |
| 出条速度 | 达500米/分钟 |
| 压缩空气 | 0.7 标立方米/时 |
| 排风 | 1.10 立方米/秒 |
| 落棉处理 | 中央吸风,刺辊独立排杂 |
| 锡林转速 | 340 – 650 转/分钟 |
| ** 带变频器(FC),包括喂棉箱 | |
The Trash Level Monitor is an intelligent sensor system that measures the amount of trash in the carding process in real time. It continuously monitors the trash level before and after card process and provides data to the machine control system. This allows operators to adjust settings proactively for optimal cleaning efficiency and fiber utilization. The result is improved process transparency, reduced raw material waste, and consistent sliver quality even with varying fiber mixes or recycled materials. The Trash Level Monitor can be retrofitted on cards C 80 and C 81.
The IGS is an automated grinding system integrated into the card. It continuously sharpens the card clothing during machine operation without stopping production. This frequent grinding ensures that the clothing remains in optimal condition, delivering consistent carding performance and sliver quality. By maintaining sharp wire tips, IGS reduces fiber damage, minimizes maintenance downtime, and extends the clothing’s service life by 10 – 20%.
Yes. The C 81 is designed to process recycled fibers, yarns, and fabric remnants effectively. Specialized components and optimized fiber flow ensure gentle treatment while maintaining cleaning efficiency, making it ideal for sustainable spinning operations.
Absolutely. Its modular concept allows flexible integration into both new and existing lines, whether Rieter or non-Rieter systems. This adaptability makes the C 81 a future-proof investment for mills looking to upgrade or expand their carding capacity.
The C 81 consumes up to 17% less energy than comparable 1.28 m cards. This efficiency is achieved through optimized drive systems, reduced friction, and the ability to reach higher production with fewer cards. Lower energy costs combined with reduced space requirements make the C 81 a highly economical solution.
Sliver quality is guaranteed through a combination of precision carding gap control, advanced monitoring systems, premium Graf card clothing, and the Integrated Grinding System (IGS) for continuous wire sharpening. These features ensure optimal fiber opening, minimal neps, and consistent sliver evenness, which translates into high-quality yarn downstream.

自调匀整并条机RSB模块55 – 短工艺流程的新基准
梳棉机与新的自调匀整并条机RSB模块55直接连接,可减少并条机通道数并提高纺纱厂的生产效率。
RSB模块55基于久经应用验证的自调匀整并条机RSB-D 55的驱动和牵伸技术。采用全新的零接触式扫描技术,可自调匀整喂入棉条并监控生条输出情况,从而保证了更好的生条和纱线质量。如果原料或生条定量发生改变,也无需更换检测罗拉。这样提高了设备灵活性并降低了成本。
最重要的技术和工艺亮点:

为进一步实现公司目标,新投资了立达3台新型梳棉机C 80,在保证生条质量的前提下,每小时的产量可达120kg

潜江市昌云纺织有限公司近期投资了立达清梳联生产线,其中高性能梳棉机C 81显著提高了昌云的产能,并节约了能耗。

At MEM Textile from Türkiye, the C 80 card forms the basis for high-quality yarns with a remarkable production speed and outstanding sliver properties.