COMPACTeasy

The mechanical compacting solution

Real compacting with no additional energy
Low investment cost
Reduction of maintenance work
Constant yarn quality thanks to traverse motion system

PRODUCT DETAILS

The mechanical compacting system COMPACTeasy addresses the need for higher productivity and cost optimization in compact spinning. It can spin high-quality yarn from all common raw materials – at a high speed. Low investment cost, no additional energy consumption and minimal maintenance make COMPACTeasy an attractive alternative to pneumatic systems for spinning mills. The traverse motion system extends the lifetime of cots and ensures a constant yarn quality. The compacting device can easily be installed on and removed from the ring spinning machine.

Chart: COMPACTeasy traverse motion support compared to flipping top rollers in other systems. — Quality advantage of COMPACTeasy traverse motion support compared to flipping top rollers in other systems.

Constant yarn quality thanks to traverse motion system

Part of COMPACTeasy is the traverse motion support. The traverse motion of the standard rod in the ring spinning machine is transferred along the drafting plane directly to the Compactor. This enables a traverse motion of 6 mm at the COMPACTeasy Roller. This is a considerable advantage over the flipping of the front top roller usual in mechanical systems. It extends the lifetime of cots and ensures in particular a permanently constant yarn quality.

To support the traverse motion system in the ring spinning machine, pneumatic or electronic drives are installed at each machine end. Each device moves the right and left traverse motion rod simultaneously. The pulling of the traverse motion rods prevents them from buckling.

Low investment cost and reduced energy

With low investment cost, COMPACTeasy is an attractive compacting device which produces yarns with excellent characteristics from a broad range of raw materials.

COMPACTeasy guides fibers through the y-channel of the compactor with precision, which results in intensive double compacting without any additional energy requirements compared to conventional spinning.

Excellent yarn characteristics

The yarn quality is determined by both the y-channel of the compactor and the integrated pin, which takes effect precisely in the zone of the drafting system where the fibers have the least guidance. This process improves the yarn irregularity and increases the yarn tenacity. The hairiness is also significantly reduced and often achieves better results than pneumatic compacting systems. Consequently, yarn parameters reach a level similar to pneumatically spun compact yarns and a much better level compared to conventional ring yarn and other mechanical compacting systems.

Flexibility

COMPACTeasy can be delivered with new ring spinning machines or retrofitted on existing machines. With its plug in and out function, COMPACTeasy enables a rapid switch from conventional to compact yarn spinning.

OTHER COMPACTING DEVICES

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With less energy requirement, less maintenance and fewer spare parts, COMPACTapron not only boosts yarn tenacity, it gives spinning mills a real competitive edge.

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Compacting device EliTe

The renowned EliTe offers excellent compact-spinning yarn quality. It is the most versatile, flexible and in demand compact-spinning system in the market.

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