COMPACTeasy

The mechanical compacting solution
  1. Real compacting with no additional energy
  2. Low investment cost
  3. Reduction of maintenance work
  4. Constant yarn quality thanks to traverse motion system
COMPACTeasy closeup

PRODUCT DETAILS

The mechanical compacting system COMPACTeasy addresses the need for higher productivity and cost optimization in compact spinning. It can spin high-quality yarn from all common raw materials – at a high speed. Low investment cost, no additional energy consumption and minimal maintenance make COMPACTeasy an attractive alternative to pneumatic systems for spinning mills. The traverse motion system extends the lifetime of cots and ensures a constant yarn quality. The compacting device can easily be installed on and removed from the ring spinning machine. 

Chart: COMPACTeasy traverse motion support compared to flipping top rollers in other systems.
Quality advantage of COMPACTeasy traverse motion support compared to flipping top rollers in other systems.

Constant yarn quality thanks to traverse motion system

Part of COMPACTeasy is the traverse motion support. The traverse motion of the standard rod in the ring spinning machine is transferred along the drafting plane directly to the Compactor. This enables a traverse motion of 6 mm at the COMPACTeasy Roller. This is a considerable advantage over the flipping of the front top roller usual in mechanical systems. It extends the lifetime of cots and ensures in particular a permanently constant yarn quality.

To support the traverse motion system in the ring spinning machine, pneumatic or electronic drives are installed at each machine end. Each device moves the right and left traverse motion rod simultaneously. The pulling of the traverse motion rods prevents them from buckling.

COMPACTeasy detail

Low investment cost and reduced energy

With low investment cost, COMPACTeasy is an attractive compacting device which produces yarns with excellent characteristics from a broad range of raw materials. 

COMPACTeasy guides fibers through the y-channel of the compactor with precision, which results in intensive double compacting without any additional energy requirements compared to conventional spinning.

COMPACTeasy overview

Excellent yarn characteristics

The yarn quality is determined by both the y-channel of the compactor and the integrated pin, which takes effect precisely in the zone of the drafting system where the fibers have the least guidance. This process improves the yarn irregularity and increases the yarn tenacity. The hairiness is also significantly reduced and often achieves better results than pneumatic compacting systems. Consequently, yarn parameters reach a level similar to pneumatically spun compact yarns and a much better level compared to conventional ring yarn and other mechanical compacting systems.

Compacting device COMPACTeasy

Flexibility

COMPACTeasy can be delivered with new ring spinning machines or retrofitted on existing machines. With its plug in and out function, COMPACTeasy enables a rapid switch from conventional to compact yarn spinning.

COMPACTeasy 2.0

Improved stability meets extended application range

COMPACTeasy 2.0 takes compact spinning to the next level by combining enhanced running stability with an extended application range. The latest generation improves running stability and significantly optimizes IPI performance. The key enhancement lies in the reliable double-spring design combined with optimized geometry. This ensures stable operation, higher productivity even under demanding conditions and with coarser yarn counts.

What’s new in COMPACTeasy 2.0?

  • Modification of the COMPACTeasy system to improve running stability with less end breaks up to 10% and reduce IPIs up to 5%
  • Fail-safe, stronger, newly designed double COMPACTeasy spring
  • With support for coarser counts (e.g. Ne 16), COMPACTeasy 2.0 offers maximum flexibility across a wide range of applications
  • Available as an option in addition to the standard COMPACTeasy

COMPACTeasy Twin

Twin yarn production without suction energy for Compacting

COMPACTeasy TWIN expands the proven mechanical compacting concept of COMPACTeasy by enabling twin yarn production without any suction energy – a highly economical solution for mills aiming to enter or extend their twin yarn segment.

The system combines real mechanical compacting, improved yarn characteristics, and broad material and yarn count range Ne 16/2 to Ne 100/2 – no material restrictions (CO, CV, PES and blends).  
COMPACTeasy is the only Twin system which enables a traverse motion (limited to 2 mm for coarse counts and 3 mm for fine counts). Compatible and easy retrofittable on existing COMPACTeasy machines.

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