Optimization of the entire spinning mill

Product details

ESSENTIALoptimize is connecting the dots in the entire spinning mill. By providing a comprehensive picture of process deviations, e.g. quality faults, the system makes it possible to link machine performance and events. This brings completely new possibilities and revolutionizes process optimization in the spinning mill.​

​​Quality dashboard

Faults in roving, ring spinning and winding are often the result of poor quality produced at earlier process stages. These deficiencies should be detected quickly to avoid wasting valuable raw material. One example of this is the thick place monitoring with ESSENTIALoptimize. The Rieter Quality Monitor simultaneously supplies data related to thick places on the card, the comber, and the draw frame. ESSENTIALoptimize compares the data in a quality dashboard. As a result, faults can be corrected by personnel before they lead to quality problems in the yarn.​


Digitalization is opening up new avenues for ring yarn production. With the Ring-Winder-Connect module the process between ring spinning and winding machines can be optimized continuously. The module is used to compare and analyze data from both machines. ESSENTIALoptimize processes this data and provides further information. Ring-Winder-Connect saves valuable raw material and always keeps yarn quality within the defined limits.