ESSENTIALmonitor provides organized data from the entire spinning process, allowing all relevant information to be collected, weaknesses to be identified, and personnel to be managed in the most economical way. The specific and non-stop recording of data for production, energy, and quality allows fast response times and increases the efficiency of spinning mills while reducing costs.
- Receiving improvement suggestions
- Optimizing machine operating hours with planned maintenance
- Enhancing machine productivity, output quality, and consistency
Data consolidation and analysis
It is easy to get a clear overview of the spinning mill's current status and monitor all data related to energy, climate, quality, and much more. The consolidation of key performance indicators for each machine ensures constant quality as well as an enhanced machine productivity. Centralized, user-friendly and customizable: ESSENTIALmonitor collects and analyzes spinning mill data required for an optimal decision-making process.
All processes in the spinning mill are continuously monitored and can be adjusted during operation to always achieve optimal results. The user sets thresholds values and is informed by e-mail or SMS when they are exceeded or not reached.
In addition to optimizing the entire spinning process, it is also possible to reduce unnecessary downtimes using improvement suggestions – these are based on user rules, an upstream data analysis and the event history of the machine.
The complete planning overview with a clear visualization of open tasks and the operators' work allocation is provided in a calendar format.
- Organization, scheduling, assignment and tracking of actions
- Creation of user-defined tasks
- Push notifications can be received and forwarded via smartphone or email
- Scheduled maintenance with automated and customized schedules
Real-time data concerning production, quality, and energy for a fast remote analysis, including shift reports, single machine status, overview of multiple machines, and much more can be directly pushed to the mobile phone.
- Overall situational snapshot
- Push-and-share notifications
- Predefined threshold setting
- Modular and customizable
- Available 24/7 anywhere